Even
though I didn’t professionally learn the production management, I believed that
I could do it well because I have had lots of experiences. However, I have
recently realized that theory is also important as much as experience. We don’t
expertly cope with errors, set up the automatic systems in a factory, and
prevent any accidents.
We just did all of them intuitively. So, I’m reading
several books about the theory of production management, but I was distracted.
The rage of applying the theory is very wide, so I am not sure whether we can
put this theory into practice well or not…
We actually have a similar model,
but I don’t know how to apply it in some ways. So, we finally started to
research the very basic things. We analyzed our purchasing pattern, displayed a
process of entering into a processing plant in diagram form, and researched the
existing problems happened within a factory fundamentally.
In fact, we should
think how we can solve those various problems, but this kind of research will
be very useful for our business. First of all, we researched BOM of our
shopping bags produced in our factory. (I think this part is to have the most
basic outline.)
BOM is the abbreviation for “Bill Of Material,” which is the
method to analyze the standard information, such as material, methods,
processing, and structure, and document them. We actually studied the similar
things at the beginning of this business and prepared a document. However, we
couldn’t deal with it well, and it came to nothing…
We need to research more
how to use it. Our plan is to divide, divide, and classify BOM, organize it one
by one from a purchasing point to work completed, and program them all. Who
does this? I don’t know about this, but I feel unsatisfactory if Mr.
Kook takes
this. I just do it… If I complete this BOM, I can include everything in minute
detail, such as the production structure of a product, material, the work
processing by date, stock, delivery, the rate of errors, and more. It’s hard to
even start to do it. It’s been more than a week since I decided to do so. This
BOM distresses me every night.
Even though I finish writing BOM, there are
many things to do, such as the intensive resolution work about the cost
analysis and the risk management by process.
Why do I start it? It is not easy
to starts another job. However, this is my duty, so I try to do it little by
little.
If I have the perfect production management system for a shopping bag
factory, I will be able to teach my skill.
You guys can see shopping bags
produced through a perfect system.
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